Honda CG125 General
Gear Change
Lever
Rear Suspension
How to stop your engine from
clogging up
Choke
Choke when the
bikes been standing for several days
Choke Design
Gearbox
Petrol Tank
Petrol
How to Clean a Motorcycle
Never use a pressure washer to clean any motorcycle,
water can get in to wheel bearings and in to the electrical system.
I have never needed to use any detergent or shampoo on a motorcycle (I just use
water).
At least one motorcycle manufacturer advises you not to use washing up liquid
since it contains salt that will scratch paintwork.
I use on paintwork, chrome and glass
General Microfiber Cleaning Cloth (often sold for normal house cleaning), very
good at removing grease, dirt and insects, not the best finish.
Genuine Chamois Wash Leather (available from car shops, do not get the
artificial type), not good at removing grease, dirt or insects but leaves a
smear free finish.
Spectacle / Camera Microfiber Cleaning Cloth (used to clean mirrors, instruments
and helmet visor), good at everything.
I also use Mer Car polish (every 6 months to 2 years on the paintwork to make
it really shine and make it slippery so insects do not stick like glue).
Mer Car polish is expensive but you use hardly any on a motorcycle so the
smallest bottle will last almost forever.
I also use it on the Silencer / Exhaust and it can be used on any of the chrome
on the bike (I have never bothered).
See Silencer / Exhaust section only in Bike
part of Riding In Winter page to see how to
remove rust and stop rust coming back.
If I need a strong degreaser to remove for instants months of chain oil from
the back wheel, I use WD40 (only because I having it around anyway) and a old
cloth.
WD40 is a very powerful degreaser and flows like water in to all the very small
places,
this is very bad if it gets in to the wheel bearings and other places since it
will get past the rubber seals and dissolve the bearing grease.
So spray only a small amount on to the back wheel and rub with a cloth, it often
leaves a WD40 film of oil afterwards, do not let it get on the silencer or it
will stain.
I normally do not bother to remove the chain oil from the back wheel since it
protects the wheel and prevents rust.
Gear Change Lever
You can adjust the Gear Change Lever height to
the size of your boots or shoes.
The motorcycle dealers often set it pointing down, which is totally
wrong for a Honda CG125 since the riding position is upright not forward.
The Owner's Manual shows the gear change lever at the same height as the foot rest (level
with the foot rest).
I found this to be correct for my boots and expect it to
be the same for most people.
To adjust the gear change lever,
remove the nut bolt (10 mm),
take the
lever off the bike,
put it back on in the correct position,
put the nut bolt back in,
(if you do not put the gear lever
back far enough
or to far back,
the bolt will not go through).
Rear Suspension
Adjust the Suspension to the weight you are carrying.
There's probably 5 settings on each side of the bike.
Make sure both are on the same setting.
You can adjust it by turning the bottom of the
suspension around.
You may be able to turn it with your hands if you are
strong enough,
if not use the C spanner (may need the extension shaft),
see
How to
find your bikes Tool Kit and Owners Manual in the
Servicing page.
When the suspension is new, the lowest setting (opposite to
stiff) is not normally used since its for light people with smooth roads.
The standard setting is the one above the lowest setting.
The maximum setting (stiffest) is for carrying a passenger.
The correct suspension setting for you will depend on your
weight and how old / worn the suspension is, all springs age / wear and drop in
stiffness.
Its simply a matter of trial and error, it will effect how
well the bike handles round bends and handles bumps in the road.
How to stop your engine from clogging up
It's a good idea with any engine,
if it's only been on short trips, like 5 miles to work, to take the bike for a
long fast ride to clean it out.
Any engine that does not get up to full temperature (low engine revs or short trips) will get condensation inside and
burning deposits will build up excessively,
that's why you have to change the
oil more often in these cases, but you still need to blast the bike out, it can
also help the chain.
Lots of people think the Honda
CG125 has a small engine,
so it will get up to full
temperature very quickly and its engine speeds are much higher in normal
operation than larger engines.
Well the temperature takes a lot
longer than many think, 5 miles just does not get it up to full heat.
I have noticed that if you do
loads of 5 mile trips at 40mph in 5th gear the bike suffers.
But when you take it out for a
50mph or faster run, of at least 15 miles it cleans it self out (you still need
to change the oil more frequently).
You may notice the bike starts
better, idling is faster and healthier, less vibration, smoother and more power.
If you do a lot of short, slow trips try to have a long
fast one now and again.
You can also buy better quality petrol that has extra
cleaners in to reduce the problem (see Petrol below).
Choke

The choke lever is underneath the left hand side of the
petrol tank.
When the lever is up (position a) the choke is on and down
(position b) its off.
A few of the Front Drum brake models have reversed the
choke lever so down is on and up is off.
The Choke on some Front Drum brake models may not be needed
in summer (when the outside air is hot).
The following is for the Front Disc brake model, some of it may be true for
Front Drum brake models (not all of it since their emission controls
are not so strict).
As long as you have the
Idle Mixture Screw and
Idle Speed Screw set
right (see Idle Screws page) all the following is true.
Half choke is never any real use, bike still needs full
choke on a hot summers day.
The bike has a very small window of when half choke works like
2 seconds or never.
Never leave the choke half on when the engine does not
need choke, over time it will damage the engine, the bike will not stall when
idling with half choke.
Full choke is not strong enough when engine is stone cold
in the middle of winter, you have to generate heat by turning the engine over a
few times,
below 10c a small heater is also activated to help.
To start the bike from stone cold, put choke fully on.
Open the throttle 1/8 to 1/4 turn, hold it open and then
press the starter button(see
Choke when the
bikes been standing for several days below if hard to start).
When the bike starts you must keep the revs up or it will
stall.
If you get the bike hot enough for it to idle without
choke, you may find the bike stalls when you open the throttle,
simply restart with full choke, this will happen when the
bike is almost ready to come off choke.
When the engine is stone cold, it will need
choke for a long time.
I advise you to warm the engine up (choke on) while riding
the bike, unless your not experienced with controlling the bike.
Riding the bike with the choke on is easy, until you try to
change down a gear since you will probably try to let the engine idle,
when of course it will just die. The secret is to make sure
you keep the engine revs much higher than idle to stop this.
Finding the choke lever while moving takes practice, try with thin or no gloves to begin with.
If the bike has been switched off for only a few hours, put
choke fully on, start the engine (1/8 to 1/4 throttle), blip the throttle 3 or 4 times and turn the choke
off.
I advise you to warm the engine up (choke on) without
riding the bike since it's only 3 to 4 blips of the
throttle.
Choke when the bikes been standing for several days.
See Choke above before reading the
following.
The following is for the Front Disc brake model, some of it may be true for
Front Drum brake models (not all of it since their emission controls
are not so strict).
The petrol evaporates over time.
If you use it every day, the bike will usually start with the first
turn of the engine.
If its been standing for a few days, it will take more turns of
the engine, every day can add an extra turn of the engine (sometimes).
At worst it could take around 10 turns.
For every 5 seconds that the electric starter is used, you must give
it a 10 second rest.
I have found it best to turn the engine over once, let
it rest for 2 seconds and try again, keep repeating this sequence until you
hear it fire.
If it fires once and then dies,
try the same sequence again or
try turning the engine over 2 or 3 times without a rest or
turn the engine over with the throttle closed (as soon as the engine fires, open the throttle 1/8 to 1/4 turn to keep it
going).
If the bike really refuses to start and keep going, switch the ignition key off
for 30 seconds or longer to let the battery recover to full
voltage, then try again.
If you have flooded the engine with petrol, switch the
choke off and open the throttle fully and turn the engine over several times.
When the bikes running, the petrol in the carburettor is
still partly stale (gone off / evaporated),
expect the bike to need choke for longer than normal and
to feel rough,
until the carburettor has been fully refilled with petrol from
the tank (could take 0.5 miles).
All this trouble might be eliminated if you leave the
petrol tap on all the time,
but mechanics warn that over time the petrol will seep out
and fall all over the bike and floor.
Choke Design
Starting a Honda CG125 and not being able to idle with the
choke on is totally different to most other makes and models of motorcycle.
It's because the choke is very primitive.
Nearly all chokes (except the Honda CG125 one) increase the
idle speed when they are switched on.
Because the Honda CG125 does not increase the idle speed,
you have to do it manually by opening the throttle slightly.
All engines need both choke and the idle speed increased in
order to work (when engine is to cold to work without choke).
So the Honda CG125 needs the throttle held open slightly
and only then can you start the bike (while its open).
Other makes and models of motorcycle would only start if
the throttle is closed (if it was open you would flood the engine).
Sometimes the Honda CG125 might require the throttle closed
to start the engine (but the second it starts you must open the throttle).
This will only happen after at least one un successful
start with the throttle slightly open, this is because there would be some un
burnt fuel in the engine.
A few people have increased the Honda CG125 idle speed to
make it idle with the choke on.
This requires the idle speed to be excessively higher than
the bike was designed for.
It makes it very easy to start the bike, but causes real
trouble using the bike and damage when the bikes up to heat and does not need
choke anymore.
The problems of excessively high idle speed are.
Increased Fuel Consumption.
Engine will overheat when idling for a long time while
stationary and in slow moving traffic (overheating is very bad for the engine).
Changing gear can become more difficult and even stop you
changing gear (especially when everything overheats when stationary and in slow
moving traffic).
There are probably other problems of excessively high idle
speed, I very strongly recommend you do not increase the idle speed above the
designed speed.
If Idle Mixture Screw and
Idle Speed Screw are not set
right(see Idle Screws page) it makes starting the
bike harder and needs choke more often and for longer.
You can also reduce the amount of time the choke is needed
for by improving the quality of the petrol (see Petrol
section below).
Gearbox
The gearbox was improved with the Front Disc brake model, so the following may not be true for
Front Drum models.
The faults below are due to the clutch overheating / spinning dry due to bad
design and oil quality.
Even the Silkolene Comp 4 (real semi synthetic) oil was not able to stop the
faults.
I have switched to Silkolene Pro 4 Plus 5W-40 which has stopped the faults or at
least substantially reduced them (see
Silkolene Pro 4 Plus for more information).
When you are in 5th gear and want to change down
to 3rd or below, you must let the clutch out in 4th gear.
If you do not, the gearbox will refuse to change down to 3rd
or below, until you let the clutch out (in 4th gear) and then pull it in again.
If you are stuck with this problem at a standstill,
briefly let the clutch out and back in
again before the bike stalls, or rock the bike forwards and backwards while
blipping the throttle.
When the fault is fixed you will hear a mechanical click from the gearbox.
The gearbox / clutch will overheat if for instance, you
race from one set of stopped traffic lights to another a short distance away on
a hot day.
You will not have any problems if you let the clutch out in
every gear when changing down, but the gearbox will refuse to change down if you
do not.
When it refuses to change down and your stuck at a
standstill,
the only ways to fix it are to let the
clutch out briefly (pull it back in before the engine stalls) or wait for things
to cool down,
you will hear a click when it's fixed.
Petrol Tank
The Front Disc brake model has a petrol meter and a
redesigned petrol tank, unlike the Front Drum brake model.
The following is for the Front Disc brake model.
The petrol tank holds 13.5 litres = 3 gallons.
The petrol meter reads flat out full until the first gallon
(4.54 litres) has been used.
When the petrol meter needle is half way between full and
empty the tank is half full.
If the petrol tap is set to on (not reserve), the bike will
run out of petrol shortly after the needle has gone past empty and gone off the
scale.
The bike will normally run out of petrol when the bike is
slowing down, not speeding up.
It then takes around 10 turns of the starter motor to get
the engine running, by using the reserve position on the fuel tap.
I have always opened the throttle 1/8 to 1/4 turn when
pressing the starter button, but it could be worth trying with the throttle
closed after a few turns.
You may need to rest the starter motor for 2 seconds
between some of the turns, or even switch the ignition key off for 30 seconds to let the battery recover.
I advise against running out of petrol since this takes a
long time and holds up traffic.
Without reserve the bike seems to run out of petrol when
there is still 3.5 (normally) to 2.5 litres still in the bike,
unless it runs out while not slowing down. I have run on
reserve until there was only 1 litre of petrol in the bike.
Reserve officially holds 2.3 litres.
Petrol
In the UK I have never noticed any substantial difference in normal unleaded
petrol between the brands,
engine performance and fuel economy did not change.
But super unleaded is much better than normal unleaded in at least the Front
Disc Brake Honda CG125 engine.
The effects of super unleaded and the different makes will
depend on the engine design,
the following results are from the Front Disc brake model Honda CG125,
another make or model of bike / car engine (or even the Front Drum Brake model
Honda CG125),
might have less
improvement or no noticeable improvement or improve even more.
I started off with Sainsburys super unleaded which is only 2p a litre more than unleaded,
the bike increased in power, torque (pulling power) and the
engine ran smoother.
The improvement was largest in the lower and mid rev range of the
engine.
I then tried Shell Super (it's called V Power, the
old version was called Optimax) that costs 7p a litre more than normal unleaded.
The Shell Super improved my petrol consumption by more than
7p a litre,
the bike increased in power, torque (pulling power) and the
engine ran smoother.
The improvement was largest in the lower and mid rev range of the
engine.
That was all compared to the Sainsburys super unleaded.
I would say the jump from normal unleaded to Sainsburys
super was small compared to the jump to Shell super.
The Shell super also kept improving all of the above the
more I used it, it took a tank or two before it slowed the improving down to a
crawl.
It does claim to have extra cleaning powers to clean out
your engine and improve all of the above.
It also significantly reduced the amount of time the choke
is on for.
You can mix any super unleaded brand with another brand of super unleaded
or normal unleaded,
but expect the improvement to only be 50% if you only have
50% super with 50% normal unleaded.
If Shell is not available near you, try BP Ultimate or Tesco
99.
How Shell V Power, BP Ultimate and Tesco 99 compare to each
other is hard for me to say.
The best way is for you to test them yourself. You may or
may not find a large difference between them.
Watch out for fuel consumption, cleaning and performance
differences.
I went back to Sainsburys super (put nearly a whole tank of
it in), immediately the bike lost most of the Shell V Power differences.
But as I used more and more of the Sainsburys super in the
tank, the bike got slower and slower (no Shell V Power to keep it clean).
When I was down to half a tank, I filled up with Shell V
Power and got half the benefits back.
This proves the engine was being cleaned by Shell V Power
and Sainsburys Super was making the engine dirtier, like normal unleaded.
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